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Teachers
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Expedition 301
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Journal
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16 July 2004
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CASING SUCCESS!!! and HELICOPTER RIDE
FINALLY!!! We were able to set the 10 3/4-inch casing. This doesnt guarantee that we will get core samples, but we are a whole lot closer. Many people are a lot more relaxed with this news.
A helicopter came from Astoria, Oregon (USA) to the JOIDES Resolution today to bring in some important supplies for the scientists. The IODP staff arranged for Bill Crawford, Expedition Image Specialist (USA), and myself, Jonathan Rice, Teacher at Sea (USA), to fly on the helicopter to take pictures of the JOIDES Resolution from the air. What an excellent day!!!
Here is a partial update for today given by Adam Klaus, Expedition Project Manager/IODP-USIO Staff Scientist (USA):
We finally were able to install the 10 3/4-inch casing (yeah!). We cemented it in place and unlatched the casing running tool. The depth at which the casing hanger landed in the cone was a few meters deeper than we had originally installed it- so it is possible the cone has sunk into the seafloor a bit. I believe they used the end of the casing running tool to check the seafloor depth just after releasing- we'll have to get the exact depths tomorrow when Mike wakes up. The reason this is important is that once the CORK is installed, the valves and other critical sampling gear on the CORK head are just a little bit above the top of the reentry cone. If the cone has sunk, sediment may hinder access to these. Also, as we core deep into basement, the cuttings will continue to pile higher, potentially making the problem worse. We will likely have to do some careful depth checking with the bit when we return here after finishing Hole 1301A. The engineers are also evaluating whatever other options there may be.
While retrieving the drill string, we have been moving the ship 1 km to Hole 1026B in dynamic positioning (DP) mode cruising at ~0.75 nmi/hr (we can go a bit faster in DP mode, but we'd have to raise the DP system hydrophones). We are already over Hole 1026B (~2030)! We had to pause bringing back the drill string to "slip-and-cut" the drill line...
DRILLER's SPEAK: "slip-and-cut" simply means that we "slipped" or pulled ~115 ft off of the drill line and "cut" it off. The drill line is the very thick cable that raises and lowers the entire drill string - it can bear a LOT of weight (I think about 1,000,000 pounds or so). As this piece of cable goes back and forth repeatedly over a sheave at the top of the derrick, it is important to slip and cut the drill line periodically so that it doesn't get too worn in any one place and become weak. This is a preventative maintenance that must be done every ~4000 ton-miles (I really love that unit!!- ton-miles).
So, anyway... Once the casing running tool is back on board (should be pretty soon), we'll assemble a special fishing BHA to try to remove the mini-cone that is sitting on top of the Hole 1026B CORK. This will consist of a special piece of pipe at the bottom of the drill string that is completely closed at the bottom and has a hole drilled in one side. By pumping seawater through it and rotating the drill string, we can "steer" the pipe around down at the seafloor. Now that we can move it around, we need a way to snag the mini-cone. As I speak, the welder is down near the moonpool fabricating a V-shaped fork that will be pressed onto the CORK with the CORK between the prongs. When this is raised, it is intended to pull the cone off. This should be happening very early in the morning (about the time I get up! so some of you may miss this).
Once we are finished, we'll return to Hole 1301A, drill out the cement, check the open hole for any fill, conduct a packer hydrologic test, and then CORK the hole. Then we'll return to Hole 1301B, drill out cement, and RCB core. ESTIMATED CORE-ON-DECK COUNTDOWN: ~6 days (?)
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HERE WE GO! The floor hands are preparing the 10 3/4-inch casing to be sent down the hole for a second (and final) try. The drillers have worked the problem rubble zone most of yesterday and last night. They think they have the zone cleared and ready for the 10 3/4-inch casing. If it doesnt work this time, we will have to shorten the casing and will not be able to drill the hole any deeper. This would mean no cores or logs from the hole and no deep CORK subseafloor observatory; the observatory would still go in as a shallow observatory. Everyone is very anxious, especially the scientists whose research depends on this deep CORK installation!
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CASING HANGER. This is the key piece for this part of the operation. The large funnel-shaped piece with the holes in it above the floor hands is the hanger for the 10 3/4-inch casing. Once the casing is lowered into the hole, this piece needs to lock into place inside the hanger that is attached to the top of the 16-inch casing (inside the reentry cone at the seafloor in the top of the drill hole). During the last attempt to set the 10 3/4-inch casing, the casing got blocked while this casing hanger was still about 2 meters (about 6.5 feet) above the other hanger. From left to right, the workers are Fernando (Nandy) Punsalan, Assistant Driller (Philippines); Gregorio (Jo-Jo) Magtanong, Floorman (Philippines); Saturnino (Thor) Pepito, Floorman (Philippines); Samson Fadri, Assistant Driller (Philippines); and Joe (Bubba) Attryde, Core Technician (USA).
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SUCCESS!!! The 10 3/4-inch casing hanger locked into place. Everyone is relieved and excited; we may get core, logs, and a deep CORK subseafloor observatory in place. Andy Fisher, Expedition Co-Chief (USA); Tetsuro Urabe, Expedition Co-Chief (Japan); and Verena Heuer, Organic Geochemist (Germany), celebrate the news. It looks like Andys workout in the gym was cut a bit short.
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HELICOPTER VISIT. As the scientists were finalizing assembly of the CORKs, they found that some key components were missing. A helicopter was requested from Astoria, Oregon (USA) to bring in those parts. Many other scientists took advantage of the supply run to order equipment that will help them carry out their experiments during the expedition. Ralph Maher, Crane Operator (Canada), carries a box as Reynaldo Villar, Assistant Crane Operator (Philippines), and Edwin Codilla (Philippines) go to collect more packages. Jerry Embry, Chief Mate (USA), wearing the green vest, supervises the action.
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HELICOPTER RIDE. The Integrated Ocean Drilling Program (IODP) staff arranged for Bill Crawford, Expedition Image Specialist (USA), to fly on the helicopter to circle the JOIDES Resolution so that he could take pictures. I LUCKED OUT!!! I was able to go along and take pictures as well. This is the copilot of the helicopter. We are on the helipad just prior to take off.
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The JOIDES Resolution is an impressive site from the air. I just realized
I am one of only two people on the expedition who can say they werent on the ship for two straight months. We had perfect flying weather. It was calm and very clear.
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Here is one more shot of the JOIDES Resolution. Bill Crawford, Expedition Image Specialist (USA), took this one. Great view and great photograph!
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REFUEL. The helicopter came from Astoria, Oregon (USA). Because of the great distance (approximately 175 miles), the helicopter had to refuel before heading back to land. Ralph Maher, Crane Operator (Canada), is monitoring the refueling tank. The JOIDES Resolution keeps helicopter fuel on board for supply runs like this or emergency evacuations.
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PREPARED FOR ACCIDENTS. Gregorio (Jo-Jo) Magtanong, Floorman (Philippines), prepares for the helicopters departure. The emergency crew watches for problems that could start a fire. I had to leave right after this shot so that I wasnt in danger.
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NEXT MISSION. Now that we have set and cemented the 10 3/4-inch casing in Hole 1301B, we are heading to Hole 1026B to remove a mini-reentry cone that was deployed when the hole was drilled during ODP Leg 168 in 1996. The cone needs to be removed so that the old CORK can be retrieved and the data removed from it for scientific study. Once we have the old CORK, we will install a newer, more advanced CORK subseafloor observatory in the same borehole. The drillers invented this tool to do the job. The piece on the end is sheet metal that has been cut to slip under the reentry cone to lift it off. This tool invention will be attached to the end of the drill string. It has a hole drilled in the side just above the sheet metal. The drillers will be able to pump water down the pipe; the force of the water leaving the pipe through the hole will be used to move the tool around while the drillers are removing the reentry cone.
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